Role purpose: To maintain, operate and control all Utilities Plants (superheated water, cooling, compressed air, CO2, water treatment, waste water treatment, power supply) in good operating condition according to planned maintenance and effective operations. Ensures that Utility Plants achieve the objectives and requirements in terms of reliability, quality, efficiency, and costs, conforming to Heineken and South African rules and regulations. Champion of Corporate Sustainability Program. Key responsibilities: Targets: Achieve the optimum consumption of all utilities: Record all utility usage and identify abnormalities, including all corrective and preventative actions. Analyse the utility consumption with help of MES, UCMS, and/or manual meter reading. Initiate activities (in close coordination with other departments) in order to achieve the targets set. Deliver on Reclamation target set up by brewery. Deliver on Energy and water targets set up by Brewery. Deliver on quality of CO2, Air, Water, Cooling with zero impact on production continuity. Deliver on E&W targets as set up by brewery and including setting up the budget. Manage the plant operations to achieve zero impact to production caused by quality or equipment downtime. Skill Adaptation: Plan and organize maintenance work of all machines and equipment in Utility Plant to ensure maximum reliability. Coordinate with contractors for planned maintenance work. Assign and follow-up daily maintenance tasks and work orders to Utility Operators. Organize spare parts for all equipment in Utilities Department. Execute all actions to get all utilities within specification. Prepare checklists out of the training material to make it easy for the operator to understand which tasks have to be executed during his shift. Make use of the MCRS-system to initiate necessary changes and/or increased sustainability. Prepare, check, and/or update standard operating procedures, one point lessons, CILT-lists, SMED-lists, etc. Update skill matrix of all utility and waste water treatment plant operators. Sustainability: Support the implementation of Corporate Sustainability Initiatives. Promote and implement all corporate sustainability initiatives. Prepare all necessary reporting to support the corporate initiatives. Initiate and prepare deployments to mobilize necessary improvement activities to meet the Corporate Sustainability Targets. Prepare three and five year plans to meet the Corporate Sustainability Targets set. TPM Methodology: Support the implementation of continuous improvement initiatives. Closely coordinate with the FI-pillar to control targets for all utility consumption for all departments, including all corrective and preventative actions. Promote and demonstrate the use of TPM routes and methodologies, including MCRS. Train utility personnel on improvement methodologies like root cause analysis, fishbone diagram, 5xwhy analysis, kaizen, etc. Perform audits on utility processes and procedures as well as on improvement teams. Safety, Health and Environment: Ensure the department operates within company SHE standards and OHS Act, through continued education and training, obtaining the co-operation and commitment of all staff to observe all safety rules, procedures, and processes in order to drive a zero accident mentality. Continuous Improvement: Drive improvement processes and set priorities to develop, implement, and maintain best in class standards and basic conditions. Budget responsibilities: Manage Utilities budgets – Operational Manage Utilities budgets – Maintenance Set-Up SLA within the department and manage contracts People Management role: Manage Utilities team – HR 2. Business context Reports to: Engineering Manager Direct reports: Utilities Shift Technicians, operators Management of Contractors – SLA Manage Outsourced Companies (Erwat and Waterleau) Key contacts and contact purpose: Internal: Production Manager Packaging Manager Brewing Manager Quality Manager Maintenance Manager Utility Operators WWTP Operators Maintenance Technicians External: Suppliers of equipment Suppliers of maintenance Health, Safety and Quality Personal Attributes Role Attributes: Focuses externally Thinks globally Fosters collaboration Engages and inspires others Develops people and teams Drives to win Executes service contracts On Time In Full (OTIF) Manages backlog of outstanding work orders (WO) Amends the production plan due to reliability of the utilities Amends the production plan due to quality of the utilities. Compares consumption of all utilities within the brewery, supported by MES and UCMS. Prepares daily, weekly, and monthly utility consumption reports. 3. Role profile Language(s): English Qualifications and experience Qualifications: Minimum 5 - 10 years in engineering, production, or related field in Utilities plants 5-10 years' experience as Utilities specialist or similar roles; Minimum S4 (National Dip Mech/Chem/Elec Eng.), S4 and/or studying towards. 10-15 years' experience as Utilities specialist or similar roles: N6 Engineering qualification Experience: Advanced knowledge of Utility processes. Knowledge of TPM, UCMS, and MES
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