Objective: Responsible for line-inspection Quality Assurance & Control across fabricated projects within the fabrication network along with associated duties, DMS Functions:Managing Quality Assurance & Control according to ISO9001:2015 within the across projects as requiredStimulate quality awareness & implications with all Employees across the spectrumPerform QC inspections prior to welding: layout, fit-up, sub-assembly & final-assembly inspectionsPerform QC inspections during welding: pre-heat, weld quality compliance, interval distortion checks & NDT1 witnessing on back gouging of critical weldsPerform QC inspections after welding: dimensional checks on critical components, inspection of welds prior to NDT, NDT arrangements & NDT requestsPerform QC inspections final after: primer painting, final inspection before final painting, witnessing weighing of products, pre-shipment, completing checklists (final product punch-list & supervisor/QC check sheet)Perform QC inspections wrt line-bore: line-up inspection according to drawing, photo evidence available for critical dims, workmanship checks (weld quality), assisting with queries, compiling checklist (record actual dims measured)Perform QC inspections misc.
acceptance review: x-rays inspection, bushes & small parts, NDT & visual casting witness, machine components, qualifying/certifying of welders (issuing with ID tags), supplier partsRaising of new NDT requests as well as reviewing and compiling of NDT reports on Galactus live systemAcquire evidence & data for quality control and data books/MDR2 sProgressively compile photographical, pre-heat, customer, & line boring reports (MDR or stand-alone)Logging CIP3 , CAR and NCR issues as & when necessary ITP/QCP/SOW hold-point monitoring & managing sign-off of ITP/QCP/SOW process stepsManaging of 3rd party & client inspections, assisting with logistics if necessary, occasional breakdown supportPerform inhouse MT & PT inspections, recording of UT failures on live systemConducting internal/external audits, certification audits, supplier audits (new, current, critical)Identify shortcomings in manufacture; report anomalies & recommend changes in systems Education & Training:National Senior Certificate; Qualified Trade; minimum Level 1 Welding & Fabrication Inspector Certificate. Knowledge & Experience:Minimum Experience Indicator: 5 years welding & fabrication experience in a similar positionInterpretation of design intent (drawings, blueprints, eng.
docs) & ensuring requirements of relevant codes, standards & specifications are met | Advanced knowledge of welding procedures and processes (FCAW/SAW/CO2 on Q&T plates)Proficient computer & math skills, particularly MS 365 | Be tech-savvy (use tablets, smartphones, comm, etc with ease) Skills & Abilities:Diligence for strict data managementProduction, deadline and efficiency drivenStrong written communication skillsStress tolerance & strong leadershipInitiative & thinking for oneselfSelf-managed, self-directed & highly motivatedPhysically fit (eg: using both hands, climbing, walking around)Able to work collaboratively in a team settingAble to follow instructions thoroughlyClear telephonic communication ability
