Requirements:
Relevant BSc/ BTech Degree
Postgraduate degree (Hons, Masters)
5-10 years QC Managerial experience within a FMCG / Beverage manufacturing environment
Must have solid experience with FSSC-22000, HACCP, interpreting regulations, customer requirements, specifications, root cause analysis, supply chain, raw materials, allergen management, and micro management with a sound understanding of environmental management and sustainability
Experience in developing quality systems aligned with GMP standards that are effective and workable within general plant capabilities.
Strong leadership and management experience, budget management, and strong project management experience.
Retailer experience, especially Woolworths
Fluent in Afrikaans and English, Zulu beneficial
Knowledge of technical processes and principles including good manufacturing practice HACCP, FSSC 22000, root cause analysis, supply chain, raw materials, allergen management, and micro management with a sound understanding of environmental management and sustainability.
Key Performances:
Management of quality control department and quality controllers (c. 20 people)
Review of microbiological results for product release and cleaning verification
Oversee and ensure compliance of the on-site microbiological laboratory activities and review of microbiological results for product release and cleaning verification.
Managing microbiological testing, specifying type of tests, frequency, and managing criteria for both product and environment.
Quality adherence of all incoming raw material and final product for two manufacturing facilities.
Management of cleaners and laundry
Ensure adherence to CIP and cleaning related work instructions and activities
Ensure SOPs are implemented, trained and adhered to and drive standardization of processes and training across the business.
FSSC22000 implementation, spend time daily in production areas to manage and evaluate FSSC 22000 systems and procedures
Design and implement quality control forms on Syspro
Handle technical and quality related queries and relevant responses with key customers. Troubleshoot customer complaints and perform root cause analyses.
Contribute to and ensure Health & Safety measures in reporting departments and the plant environment.
Implementing and managing quality control processes to ensure that food products meet regulatory standards and company specifications.
Creating and agreeing budget figures and managing the technical budget including lab costs.
Ensure that food safety & quality control procedures are adhered to through traceability, and where necessary implement the systems to manage and improve it as required.
Manage relationships with external laboratories.
Management of all equipment and instrument purchases related to the quality function.
Development, modification, verification, and validation of methods as they relate to food safety and quality
Drafting, reviewing and revising company policies and procedures as they relate to food safety and quality
Cultivating and driving food safety and quality culture
Assist NPD with new initiatives, factory trials, document implementation, training and final sign-off
Assist in troubleshooting quality issues and provide support during factory trials and gold seals
Leading root cause analysis (RCA) for production non-conformances and customer complaints
Reviewing nonconformance reports (NCRs) and ensuring preventative and corrective action close out
Develop both department personnel and departmental quality goals. Key leader in continuous improvement programs for quality, safety, cost and service.
Train, manage and monitor the unskilled and semi-skilled production employees regarding HACCP procedures and systems during production day and where applicable.
Identifying and managing critical control points (CCPs) within production facilities and ensuring that suppliers identify and manage their CCPs correctly.
Uphold international standards for food manufacturing and processing, using cutting edge equipment, processing technology knowledge, and experience.
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