Basic Function:Deliver new projects from quotation stage up to production stageProject ManagementProcess Design & ImplementationBudget and Capex PlanningJig, Fixture & Machine Conceptualization & DesignProduct DesignInnovation of Current Manufacturing MethodsPeople DevelopmentProblem Solving & InvestigationProject Management:Create and track timing plans for overall scope and individual activities.Translate voice of the customer to critical to quality requirementsEnsure milestones are achieved on timeStakeholder engagement and management- Communicate clearly and objectively.Compile reportsSupport Commercial with RFQ'sManage ECI's for new projectsFollow customer APQP processesAdvanced computer skillsOffice 365SharepointAdvanced excelMS Teams Process Design:Design all stages of the production processDesign processes around lean principlesConsider investment vs returnResearch new manufacturing methodsImplementation of new processesDevelop & troubleshoot new processesProcess DocumentationFMEAPI'sBOM's & Process SheetsSetting Parameters & Maintenance ChecklistsCommission new facilities Budget & Capex Planning:Evaluate and estimate capex and tooling requirements for new projectsJigs and fixturesCustom built machineryCivil and plant Off the shelf machineryTrack planned vs actual expenditure Jig, Fixture & Machine Conceptualization & Design:Conceptualize jigs & fixturesWork with internal, local & international designers / machine buildersPropose conceptsDrive the design processNegotiate capex / tooling budget based on investment vs returnJustify capex / tooling budgets with simulations and studiesSheet metal designJig and fixture designUnderstanding of mechanical machinery / jigs / fixtures and operating principlesUnderstanding of pneumatic systemsUnderstanding of hydraulic systemsUnderstanding of electrical systemsConduct design reviews Product Design:Rapid product developmentUse CAD to design new products according to customer specificationsFabricate prototypesField testing and demosSimulation testingDFMEA'sLiaise with suppliers regarding material sourcingDesign & develop within required timeframesBOM's Innovation of Current Manufacturing Methods:Use lean principles to identify Kaizen opportunitiesUse statistical and financial data to justify KaizensImprove current processes to improve quality, efficiency & scrap People Development:Train shift leaders on new processesDevelop and mentor students and internsSelf-development of engineering skills Problem Solving & Investigation:Conduct detailed investigations to support Quality with regards to field failuresConduct detailed investigations into manufacturing problemsSupport production with innovative solutions to manufacturing difficultiesRequired Experience and Qualifications:2+ years' minimum Automotive engineering experienceProject management experienceN Dip / B-tech Mech Eng or relevant technical experience Beneficial Experience and Qualifications:Core Tools 1,2 & 3Design & drawing experience (CAD)VDA 6.3 Process Auditor Qualification / IATF / MLAProblem Solving Course / SkillsProject Management CertificationPeople Management
