We are seeking a Project Engineer in the Durban area.Basic Function: Deliver new projects from quotation stage up to production stage Project Management Process Design & Implementation Budget and Capex Planning Jig, Fixture & Machine Conceptualization & Design Product Design Innovation of Current Manufacturing Methods People Development Problem Solving & Investigation Project Management: Create and track timing plans for overall scope and individual activities.Translate voice of the customer to critical to quality requirements Ensure milestones are achieved on time Stakeholder engagement and management- Communicate clearly and objectively.Compile reports Support Commercial with RFQ's Manage ECI's for new projects Follow customer APQP processes Advanced computer skills Office 365 Sharepoint Advanced excel MS Teams Process Design: Design all stages of the production process Design processes around lean principles Consider investment vs return Research new manufacturing methods Implementation of new processes Develop & troubleshoot new processes Process Documentation FMEA PI's BOM's & Process Sheets Setting Parameters & Maintenance Checklists Commission new facilities Budget & Capex Planning: Evaluate and estimate capex and tooling requirements for new projects Jigs and fixtures Custom built machinery Civil and plant Off the shelf machinery Track planned vs actual expenditure Jig, Fixture & Machine Conceptualization & Design: Conceptualize jigs & fixtures Work with internal, local & international designers / machine builders Propose concepts Drive the design process Negotiate capex / tooling budget based on investment vs return Justify capex / tooling budgets with simulations and studies Sheet metal design Jig and fixture design Understanding of mechanical machinery / jigs / fixtures and operating principles Understanding of pneumatic systems Understanding of hydraulic systems Understanding of electrical systems Conduct design reviews Product Design: Rapid product development Use CAD to design new products according to customer specifications Fabricate prototypes Field testing and demos Simulation testing DFMEA's Liaise with suppliers regarding material sourcing Design & develop within required timeframes BOM's Innovation of Current Manufacturing Methods: Use lean principles to identify Kaizen opportunities Use statistical and financial data to justify Kaizens Improve current processes to improve quality, efficiency & scrap People Development: Train shift leaders on new processes Develop and mentor students and interns Self-development of engineering skills Problem Solving & Investigation: Conduct detailed investigations to support Quality with regards to field failures Conduct detailed investigations into manufacturing problems Support production with innovative solutions to manufacturing difficulties Required Experience and Qualifications: 2+ years' minimum Automotive engineering experience Project management experience N Dip / B-tech Mech Eng or relevant technical experience Beneficial Experience and Qualifications: Core Tools 1,2 & 3 Design & drawing experience (CAD) VDA 6.3 Process Auditor Qualification / IATF / MLA Problem Solving Course / Skills Project Management Certification People Management
