Position: Automation Technician Position Overview:
We are seeking a skilled and experienced Automation Technician to join our team. The Automation Technician will be responsible for installing, maintaining, and troubleshooting automated systems and equipment to ensure smooth operations and efficiency in our manufacturing facility.
Core Activities:
1. Operation of Automation Machinery: Oversee the day-to-day operations of automated equipment used in wire harness assembly.Monitor the performance of machinery, ensuring they operate within the specified parameters.Adjust machine settings for optimal performance and product quality.2. Maintenance and Troubleshooting: Conduct regular preventive maintenance on automation equipment to minimise downtime.Diagnose and repair any malfunctions or breakdowns in a timely manner.Keep records of maintenance activities and machine performance issues.3. Quality Assurance: Ensure that the products meet the required specifications and quality standards.Implement quality control measures and adjust processes to improve product quality.Collaborate with quality assurance teams to identify and rectify quality-related issues.4. Process Optimization: Continuously assess production processes to identify areas for efficiency improvement.Implement changes or upgrades to machinery to enhance productivity and reduce waste.Stay abreast of technological advancements that could benefit the production process.5. Safety Compliance: Adhere to all safety guidelines and regulations to maintain a safe work environment.Conduct regular safety checks on equipment.Train and guide other employees on safe operating procedures.6. Documentation and Reporting: Maintain accurate records of operational parameters, maintenance activities, and any incidents.Prepare reports on machinery performance, production output, and any issues encountered.Communicate effectively with management and other departments regarding equipment status and production challenges.7. Collaboration and Teamwork: Work closely with other technicians, engineers, and operational staff to ensure cohesive production activities.Participate in team meetings, providing insights and suggestions for process improvements.Assist in training new staff on machine operation and safety procedures.8. Innovation and Continuous Learning: Stay informed about industry trends and advancements in automation technology.Participate in workshops, training, and seminars to enhance technical skills and knowledge.Contribute to innovation initiatives within the company, such as exploring new automation solutions.Core Decisions:
In the role of an Automation Engineering Technician in an automated wire harness assembly plant, the core decisions revolve around equipment operation, maintenance, process optimization, and problem-solving. These decisions are critical to the efficiency, productivity, and safety of the manufacturing process.The effectiveness of these decisions directly impacts the production output, quality of products, efficiency of operations, and safety of the work environment. Therefore, strong analytical skills, technical knowledge, and the ability to evaluate multiple factors and potential outcomes are essential in this role. 3. Equipment Operation and Settings: Determining Optimal Machine Settings: Deciding on the appropriate configurations for machinery to maximize efficiency and product quality.Scheduling Operations: Planning and scheduling the operation of automated systems to meet production targets.4. Maintenance and Troubleshooting: Preventive Maintenance Scheduling: Deciding the frequency and extent of routine maintenance to minimize breakdowns and prolong equipment life.Diagnosing Equipment Issues: Making decisions on how to troubleshoot and repair malfunctions or irregularities in equipment performance.Prioritizing Repairs: Determining the urgency of various maintenance tasks and allocating resources accordingly.5. Process Optimization: Improving Production Processes: Identifying areas where production processes can be optimized for better efficiency and quality.Adopting Technological Advances: Deciding when and how to integrate new technologies or upgrades into existing systems.6. Quality Assurance: Quality Control Measures: Deciding on the methods and frequency of quality checks to ensure consistent product standards.Addressing Quality Issues: Making decisions on how to rectify defects or inconsistencies in product quality.7. Safety and Compliance: Implementing Safety Procedures: Determining the best practices for safe operation of machinery and ensuring compliance with safety regulations.Responding to Safety Incidents: Making quick and informed decisions in the event of a safety incident or emergency.8. Documentation and Reporting: Record-Keeping: Deciding what operational and maintenance data should be recorded for effective tracking and analysis.Reporting Issues and Progress: Determining the key points to include in reports to management, especially regarding performance metrics and issues.9. Team Collaboration and Leadership: Training and Guidance: Deciding the best methods to train and guide other team members in equipment operation and safety.Collaborative Decisions: Engaging with other technicians, engineers, and managers in decision-making processes to improve overall production efficiency.10. Resource Allocation: Allocating Time and Resources: Deciding how to best allocate time and resources, including balancing between routine operations and addressing unplanned issues.Core Capabilities:
1. Technical Skills and Knowledge: Automation Systems Knowledge: Deep understanding of automation technologies, machinery, and control systems used in wire harness manufacturing.Mechanical and Electrical Proficiency: Solid grounding in mechanical and electrical engineering principles, crucial for operating and maintaining complex machinery.Programming Skills: Competence in programming PLCs (Programmable Logic Controllers) and other computerised control systems.Troubleshooting and Problem-Solving: Ability to quickly diagnose and resolve technical issues with automated equipment.Quality Assurance Acumen: Knowledge of manufacturing quality control procedures and standards.2. Practical Abilities: Machinery Operation: Skilled in the operation of automation equipment, with the ability to adjust settings for optimal performance.Maintenance and Repair: Proficiency in performing preventive and emergency repairs to minimise downtime.Safety Compliance: Understanding and adherence to industry safety standards and practices to maintain a safe work environment.Technical Documentation: Ability to read and interpret technical drawings, schematics, and manuals.3. Analytical and Cognitive Skills: Analytical Thinking: Capacity to analyse data and processes to identify inefficiencies or potential improvements.Attention to Detail: Meticulous in overseeing production processes and spotting minor discrepancies or potential issues.Decision-Making: Sound judgment in making critical machinery operation and maintenance decisions.4. Soft Skills: Communication Skills: Clear and effective verbal and written communication for collaboration and reporting.Teamwork and Collaboration: Ability to work well in a team, collaborating with other technicians, engineers, and operational staff.Adaptability: Flexibility to adapt to changing technologies and production demands.Time Management: Efficient time management, balancing routine tasks with unexpected issues or demands.Continuous Learning: Commitment to ongoing learning and staying current with industry advancements and best practices.5. Personal Attributes: Proactive Approach: Anticipating potential issues and taking initiative to address them.Resilience: Staying focused and effective under pressure, especially during equipment malfunctions or tight production schedules.Innovative Thinking: Openness to new ideas and approaches, especially in improving process efficiency.Requirements: Diploma, Technical degree or certification in automation, mechatronics, Engineering, Electrical Engineering or related field.Proven experience working with PLCs, HMIs, robotics, and other automated systems preferably in wire harness manufacturing or similar industry.Strong understating of automation systems and mechanical / electrical principlesStrong problem-solving and troubleshooting skills.Ability to work independently and as part of a team.Excellent communication and interpersonal skills.Strong attention to detail and commitment to quality.Knowledge of industry standards and regulations related to automation.
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