Basic Function:
Design, build and implement automated systems for new and existing production machinery.
Project Management
Budget and Capex Planning
Machine Conceptualization and Design & Building Process
Innovation of Current Manufacturing Methods
People Development
Problem Solving & Investigation
Project Management:
Create and track timing plans for overall scope and individual activities.
Ensure milestones are achieved on time
Stakeholder engagement and management- Communicate clearly and objectively.
Advanced computer skillsOffice 365
Sharepoint
Advanced excel
MS Teams
Budget & Capex Planning:
Evaluate and estimate capex for new projects
Track planned vs actual expenditure
Put together BOMs
Engage with Vendors for quotes
Machine Conceptualization and Design & Building Process:
Conceptualize new Machine DesignsWork with internal, local & international designers / machine builders
Propose concepts
Spec automation components
Machine designUnderstanding of mechanical machinery / assembly jigs and operating principles
Understanding of pneumatic systems
Understanding of hydraulic systems
Understanding of electrical systems
Conduct and support design reviews
System DesignDevelop and design control systems for automated machinery.
Create detailed wiring schematics and diagrams.
Panel WiringWire control panels according to design specifications.
Ensure the proper installation of electrical components.
Component SpecificationSpecify and select appropriate electrical components for automation systems.
Work closely with vendors to source necessary components.
Installation and IntegrationInstall and integrate electrical systems into existing production machinery.
Collaborate with other engineering disciplines to ensure seamless integration.
PLC ProgrammingDevelop and implement PLC programs to control and monitor machinery.
Troubleshoot and debug PLC code as needed.
Testing and CommissioningConduct thorough testing of automated systems to ensure functionality and reliability.
Commission systems for full-scale production.
DocumentationMaintain accurate and up-to-date documentation of electrical designs, schematics, and programming.
Create user manuals and provide training to operators as needed.
CollaborationWork closely with cross-functional teams, including mechanical engineers, software developers, and project managers and artisans.
Collaborate with maintenance teams for ongoing support and troubleshooting.
Innovation of Current Manufacturing Methods:
Use lean principles to identify Kaizen opportunities
Use statistical and financial data to justify Kaizens
Improve current processes to improve quality, efficiency & scrap
People Development:
Train shift leaders on new processes
Develop and mentor students and interns
Self-development of engineering skills
Problem Solving & Investigation:
Conduct detailed investigations to support Quality with regards to field failures
Conduct detailed investigations into manufacturing problems
Support production with innovative solutions to manufacturing difficulties
Required Experience and Qualifications:
5+ years minimum relative experience
Proven experience in designing and implementing automated systems
Strong proficiency in PLC programming and troubleshooting.
Knowledge of industrial communication protocols (e.g., Modbus, Profibus).
Familiarity with electrical CAD software.
Excellent problem-solving skills and attention to detail.
Effective communication and teamwork abilities.
N Dip / B-tech Electrical / Mechatronic Engineering
Additional Beneficial Experience and Qualifications:
Experience with Siemens and Phoenix Contact PLC Next
Project Management
PLC Training Courses and Certification
Automotive Industry Experience
