The purpose of the role is to produce high quality grain products while operating and administrating the Mill in an optimum manner.
Grade 12 GMF Module 4 Wheat and Maize Trade Test GMF/SAGMA 3 years' experience in a high-capacity Wheat and Maize Mill Certification in fumigation.
Key responsibilities: Maintaining target extractions Producing final product that conforms to Company's quality specifications.
Maintaining a target OEE of all plants of 95% Utilization of all plants at 95.
Maintain plant design capacities on throughput.
Consistency in final product quality parameters in accordance with specifications Achieve and maintain food safety/survey score targets.
Ensure machinery efficiency on the following machinery: Balanced roll feed Balanced roll grindings Purifiers – sieve decks and aspiration efficiency Bran finishers Pneumatic and aspiration filters –pulsing, manometer monitoring and product containment Scourers Combi cleaners – Settings and cleaning effectiveness Dampening – Accuracy in water additions and consistency in moisture content of conditioned wheat.
Ensure conditioning stock levels are maintained at optimum levels.
Specialty conditioning consistency in moisture and quality as per grist model.
Ensure good manufacturing practices are applied daily.
Work orders to be created daily for inefficient machinery.
Safe working practices and inspections to be conducted and applied on a shift basis.
Ensure adequate and effective plant sifter maintenance is conducted on the respective sifter sections of the assigned milling plant during planned maintenance stoppages.
Ensure all scraper blades are in proper working order ( dis engaging and cleaning roll surface) Maintenance of all grinding roll surfaces of the assigned milling plants.
Accurate reporting and recording of all downtime into the production sheets.
Accurate recording and compliance of all food safety and operational documents and procedures: Magnet checklists Fortification dosing and batch recording Bin change over and bin filling documents Hazard inspections Conduct break release test on assigned plants once per shift cycle.
Reporting of any loss time/ plant downtime amounting to 2 hours per shift on assigned milling plants inclusive of the screens room processing plant.
100% completing of all safe working permits.
Highlight any short falls of operational targets, food safety and product quality conformance to mill management within an effective and efficient period.
Monitoring and balancing of final product bin stock levels.
Conduct a complete fault-finding procedure with all production related inefficiencies and non-conformances and apply the appropriate corrective actions.
SHIFTS (4 shift pattern) ******